Member name: Matt F
Member contact: Email, found via list.
Project name & pitch: Magnetic Tumbler. A toaster-sized tool for tumbling small parts, brass casings, jewelery, etc. I am building it for Protospace,
Storage location: Bay ?? / Cart
Project start date: 31 Aug, 2013
Final Deadline: 01 Nov, 2013
- 02 Sept, 2013 - Test frame is done. Motor appears underpowered, will test with less friction. Added more magnets, will see if enough.
- 12 Sept, 2013 - No progress.
- 20 Sept, 2013 - Took to makerfaire, no progress.
- 27 Sept, 2013 - No progress.
- 09 Oct, 2013 - No progress. Laser required, still no laser.
A magnetic tumbler is basically a container with magnetic stainless pin shot and some water inside ("shot" meaning tumbling media), that swirls around in a metal tornado, cleaning, polishing and burnishing any small parts you put inside. Good for brass (cartridges?), jewelry, machined parts.
The science is pretty low tech. Below the container you have a motor & spinning plate with magnets on it. Then a thin acrylic sheet, and on top goes the container. There's no mixing apparatus inside the container; when the magnets below the vessel spin they take the nearby pin shot on a ride with them and drag the media across the pieces being tumbled, flagellating them at high speed.
https://www.youtube.com/watch?v=M1OXh26hogQ#t=135s <-- Oooh, ahhh.
One the size we're building costs ~$2200. The guy in the video above says $150 to build his.
$150? Nope. I think we'll build it for $0.
http://www.rchristopher.com/tech/tumbler.html <-- Rough build plan if you like following concrete plans. I talked to this guy a few years ago, I don't think he really understood how magnets work (Magnets? How do they work?) so I'll improve a bit on his design.
I've built three 95% of the way in the past. Last time I built one my idea of machining was "jigsaw & hot glue". PS's resources can do better.
- Frame (junk wood/acrylic) - Induction motor (Jorgen donated a few, + there are others) - Plate (someone will fab) - Magnets (how do they work?) - Top deck (scrap acrylic) - Bowl/bucket/octagonal container for enhanced tumbling (scrap acrylic or bucket) - Power switch/cord/etc (lots)
All that leaves is the non-consumable pin media, which I have a source on for about 10% the cost of buying it from a normal supply place. And I have some to test with.
Oh, and the magnets will probably be hard drive magnets. Wes has a stack of dozens which I saw and is what reminded me of this. Wes plans on building one for himself, I think, or just the space, not sure. Either way, I can strip extras and it's not a lot of work to make one for the space.
Why use this instead of a traditional rotary/vibratory tumbler? A rotary tumbler is speed limited to gravity, you can't spin it faster or nothing actually falls and tumbles. Vibratory tumblers are loud and shake a room and are very slow. This is somewhere on the order of 10-100x faster than either of those because you can force the shrapnel tornado through the workpiece as fast as you can spin the motor.