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Michael.fiss (talk | contribs) (→Each Axis (XYZ): troubleshooting updates) |
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'''Spindle power''': 2.2KW, 3HP | '''Spindle power''': 2.2KW, 3HP | ||
'''Spindle type''': VFD based motor. (VFD is a commander SK from control tech [ | '''Spindle type''': VFD based motor. (VFD is a commander SK from control tech [[:File:Commander-SK-Basic-User-Guide.pdf|user manual]], [[:File:Commander-SK-Advanced-User-Guide.pdf|advance user manual]]) | ||
'''Max feed rate''': 750inch/min | '''Max feed rate''': 750inch/min | ||
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=== VCarve === | === VCarve === | ||
To create designs for routing, we have a makerspace-licensed version of VCarve Pro. This means you can download, install and run VCarve Pro Makerspace Client Edition on your home PC or Laptop. '''For free!''' | To create designs for routing, we have a makerspace-licensed version of VCarve Pro. This means you can download, install and run VCarve Pro Makerspace Client Edition on your home PC or Laptop. '''For free!''' | ||
Follow this link to create a Vectric account linked to Protospace: https://portal.vectric.com/organization/shared-invite/X6Ds8uH2G5HfJKP6xjKr Then after installing the free trial and logging in you will have full use of the Makerspace Client version. | |||
Once you've installed Vcarve, you can create files at home then export gcode from the licensed classroom and music workstations at Protospace. | |||
Tutorial for installing and using VCarve Pro: https://portal.vectric.com/organization/238/makerspaceEntitlement/469 | |||
=== Fusion 360 === | === Fusion 360 === | ||
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==== Spindle ==== | ==== Spindle ==== | ||
{| class="wikitable" | {| class="wikitable" | ||
| | |Automation Direct | ||
GS21-23P0 | |||
|Variable Frequency Drive (VFD) for Spindle | |Variable Frequency Drive (VFD) for Spindle | ||
<small>(240V, 2.2 kW, 3HP)</small> | <small>(240V, 2.2 kW, 3HP)</small> | ||
|The VFD providers power to the spindle | |The VFD providers power to the spindle | ||
Mach3 speaks to the VFD using Modbus via an RS-485 card, configured in Mach3 to communicate via a dedicated "Brain". | Mach3 speaks to the VFD using Modbus via an RS-485 card, configured in Mach3 to communicate via a dedicated "Brain". | ||
So far, we have not been successful at receiving messages back over Modbus (e.g. true spindle RPM).<ref>https://forum.protospace.ca/t/wood-cnc-precix-help/3389/23</ref> | So far, we have not been successful at receiving messages back over Modbus (e.g. true spindle RPM).<ref>https://forum.protospace.ca/t/wood-cnc-precix-help/3389/23</ref> | ||
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|V7-2B17D8-201 | |V7-2B17D8-201 | ||
|Limit Switches | |Limit Switches | ||
|One limit switch is used to find "home". Another | |One limit switch on each axis is used to find "home". Another limit switch at each end of each axis tells the CNC drives to "shut down, you've gone too far!" (see Troubleshooting, below) | ||
| | | | ||
|- | |- | ||
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===== "ESS did not respond to wakeup message" Dialog box appears when starting Mach3. ===== | ===== "ESS did not respond to wakeup message" Dialog box appears when starting Mach3. ===== | ||
This usually means the large black controller box for the machine is turned off, or did not have enough time to start before starting Mach3. | This usually means the large black controller box for the machine is turned off, or did not have enough time to start before starting Mach3. | ||
===== "The ESS has an invalid bootloader signature" Dialog box appears when starting Mach3. ===== | |||
This happens when Mach3 didn't shut down the controller correctly. Power off the controller, wait some time, power on, launch mach3 again. This can happen if someone is logged in with mach3 running in the background, comms are impossible, and a reboot has to be used. | |||
===== Spindle refuses to spin ===== | ===== Spindle refuses to spin ===== | ||
VFD (Variable Frequency Drive motor driver - big controller box on the | VFD (Variable Frequency Drive motor driver - big controller box near the floor on the South side (+X) of the machine) | ||
Green light -> Power. Switch is on small box beside the controller box. Circuit breaker is on the East wall labelled Precix. | |||
Red light -> Drive fault. Press the light/button to reset. | |||
Sometimes the serial port on the PC gets into a weird state and comms are lost to the drive. A full power off, power on reset of the PC is needed to clear this problem. | |||
===== Mach3 errors, gantry refuses to home/move ===== | ===== Mach3 errors, gantry refuses to home/move ===== | ||
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Well, don't do that. Something about the probe screen/script being lame and leaving the machine in the wrong units, from step 6 in quick start above: | Well, don't do that. Something about the probe screen/script being lame and leaving the machine in the wrong units, from step 6 in quick start above: | ||
6) Zero the Z axis using a piece of paper and ‘INCR” jog mode, or Z-PROBE. If using Z probe, first check probe speeds and distances in the probing screen | 6) Zero the Z axis using a piece of paper and ‘INCR” jog mode, or Z-PROBE. If using Z probe, first check probe speeds and distances in the probing screen. | ||
===== Ethernet SmoothStepper ran out of data in the middle of a move ===== | ===== Ethernet SmoothStepper ran out of data in the middle of a move ===== | ||
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* Improperly tuned acceleration or velocity settings that cause slippage on an axis | * Improperly tuned acceleration or velocity settings that cause slippage on an axis | ||
* Power was removed from the motor drivers, and the axes drifted or moved from their set position | * Power was removed from the motor drivers, and the axes drifted or moved from their set position | ||
===== Spindle won't reach all the way down to the table ===== | |||
Someone removed the 6 screws that hold the spindle motor plate to the Z axis and raised it 2 inches. Move it back down. | |||
===== You can help expand this list by hopefully not breaking the Precix too badly! ===== | ===== You can help expand this list by hopefully not breaking the Precix too badly! ===== | ||
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