Laser cutter, large (Rabbit Laser RL-80-1290) ID:6

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The large laser cutter, with its lid open and a piece of material on the bed
Type	Laser Cutter
Make/Model	Rabbit Laser USA RL-80-1290 (where RL is the factory code, 80 is the original laser power in watts, and 1290 represents the bed size (1200 x 900 mm))
Serial number	??
Original owner	Brian Queen
Loan status	Semi-Permanent Loan
Arrival date	2012-02
Location	Bay 108, near the door to the front rooms
Functional status	Working
Usage permissions	Members & Friends Only
Certification	Must complete Laser Certification
Wiki-ID	6
Label	1.0" 1.5" 2.0"

Arguably the most popular tool at Protospace, the laser cutter uses a CO₂ laser to cut and engrave a variety of non-metal materials (though some metals can be engraved).

Software

We currently have LaserCut 6.0 installed on the computer connected to the Laser Cutter. Unfortunately LaserCut 6.0 requires a USB dongle to be hooked up to the PC at all times as a form of DRM. If you're running a personal copy you are restricted to a demo version (no saving - though there is a work around). Later versions (6.1+) have dropped the USB dongle requirement but can't communicate with our laser cutter directly.

Downloads

LaserCut 5.3 (Google Drive, Direct from Leetro) for Windows ^{Paid, Demo}

The full version, but requires a special SenseLock USB Dongle to be connected to the PC running it or the software is limited to a demo mode (which is still useful for familiarizing yourself with the program). This version is needed in order to communicate with our laser cutter, as 6.1 doesn't support ours.

LaserCut 6.1 (Google Drive, Direct from Leetro) for Windows ^Free

Not directly compatible with our laser cutter but has no USB dongle requirement, is fully functional aside from not being able to communicate with our laser cutter. Can still be used to prepare files for the earlier version of LaserCut (5.3). Both versions of LaserCut can be installed at the same time making this version a great option too.

123D Make (Direct from Autodesk) for Windows, Mac, iPad/iPhone ^Free

A program for converting 3D models into pieces which can be laser cut and attached together to form a fully 3D model out of laser cut materials (example).

Pepakura Designer (Direct from Tama Software) for Windows ^{Paid, Demo}

A program for converting 3D models into origami style pages which can be printed, cut out by hand and/or laser cut, then folded to form a 3D object (examples).

Resources

The Powerpoint presentation that is shown as part of the laser certification process, useful as a refresher once you've completed your certification.

TemplateMaker, a very useful Online tool for generating various custom boxes and shapes that can be cut on the laser.

Wolfie's SVG Puzzle Generator, exports a randomly generated puzzle in SVG format which can be converted to DXF and then laser cut out of something (in order to make personalized puzzles).

MakerCase, generates a proper box with the option to set the thickness of the material and pick which style of joints to use.

It is imperative that you do a chlorine test on unapproved materials before working on them with the laser cutter.

Specs

• 80-watt DC-excited carbon dioxide laser tube
  • Water-cooled, with chiller accessible from the front
• Bed size: 1200 mm × 900 mm (47.2" × 35.4")
  • Front panel of machine can be removed or folded down to insert pieces longer than 3' (though this can risk dangerous laser radiation exiting the machine, so be careful)
• Controller: Leetro MPC 6525A
• Can cut or etch up to 1/4" (6 mm)-thick light materials such as woods and some plastics in one pass, or thicker materials in multiple passes
• Cut kerf is approximately 0.3 mm (full width); you should measure it with your material if it's important to your project

Do not cut any chlorinated synthetics (some types of plastics and rubbers)! The HCl vapors will damage the machine.

Usage Notes

• Complete Laser Certification to learn how to use the laser. Training is offered about once a month.
• Perform a simple chlorine test on unapproved materials, as cutting or etching chlorinated materials damages the optics
• Consult our Laser Standard Operating Procedure

Maintenance

Monthly Checklist

1. Clean inner and outer surfaces of laser cutter including window.
   • Use dilute Zep Fast 505 industrial degreaser or other cleaner on hard surfaces
   • Use windex on window
   • Avoid contaminating linear rails or optics
2. Wipe linear rails clean with solvent degreaser. Do not move gantry or bearings onto cleaned section of rail until all solvent evaporated to prevent contamination of bearing grease
3. Grease three linear bearings using grease located in the left side compartment
   • DO NOT USE ANY AEROSOL OR SPRAY LUBRICANT
   • TODO: fill in make/model/type of grease
4. Check condition of optics clean if necessary
5. Check laser alignment. Adjust if necessary.
6. Check bed level. Adjust if necessary.
7. Check tension on all belts. Adjust if necessary.
8. Check tension on all belts. Adjust if necessary.
9. Inspect electronic components for operation including six limit switches (±X, ±Y, ±Z axis), lights and light wiring, electronics cooling fan
10. Blow out dust from chiller radiator

As Required

• Inspect Z-bed screws for smooth operation. Clean and regrease if required. Z screws must be thoroughly cleaned with solvent degreaser before re-applying clean grease.
• Replace worn or failed laser optics including mirror or lens. Check alignment after any optics replacement.
• Thoroughly clean smoke and residue off internal surfaces of laser cutter
  • Use concentrated Zep Fast 505 industrial degreaser
  • Avoid contaminating linear rails or optics

Repairs Needed

Shocks replaced on lid

History

• 2012-02 - On loan for 6 months (ending 2012-08) in exchange for Protospace performing repairs
  • Loan has been extended
• 2016-11-06: Chiller failure. Laser tube destroyed (overheated and glass cracked)
  • 2016-11-07: Laser tube replaced with an aging, but unused tube that was donated from a scrap laser
• 2016-11-11: Chiller failure. Laser tube destroyed.
  • 2016-11-13: Two new laser tubes ordered from an American source.
  • 2016-11-24: Laser tube replaced, chiller pump is broken.
  • 2016-12-04: Chiller repaired. Alignment and power testing is pending.
  • 2016-12-18: Laser is fully operational.
• 2019-08-17: Lens failure. [1]
  • 2019-08-17: New lens ordered.
  • 2019-08-21: Lens replaced, laser is working.

Regular maintenance log: